Conversion battery terminal
Conversion battery terminal
DXL SET/DXS SET
MADE IN JAPAN
The proof of confidence and reliance: "MADE IN JAPAN" From planning to manufacturing, we adhere to domestic products and inquire the high quality and reliance.
Professional quality products that reflect half a century experience cultivated as an automotive repair parts manufacturer in various aspects.
Remarkable point 2
We adopted the material of terminal "Oxygen-free copper" which contents pure copper and its secular change of material is low level, and its conductivity exceeds the IACS level.
What is Oxygen-Free Copper?
| Material | Component | Feature | Examples of material use |
|---|---|---|---|
| Oxygen-Free Copper (JIS:C 1020) | Copper content rate: 99.96% or more | High-purity copper having properties of excellent conductivity, in which impurities contained are reduced to the minimum. It is often used as a material for electronic components, which has excellent malleability, fatigue resistance, corrosion resistance, and weather resistance. | Parts used for wiring circuit connection of generators, switchboards, audio equipment, etc. |
*Malleability: The property of material to evenly stretch and extend without being destroyed, even when it is pressed and stretched beyond its elastic limit.
Reference: Comparison list of conductivities of various materials
| Compared materials | Oxygen-Free Copper * Materials used by products | Brass | Zinc alloy diecasting | Lead |
|---|---|---|---|---|
| Material conductivity (IACS） | 101% | 28% | 26% | 9% |
*1. Material conductivity refers to the internationally adopted standard annealed mild copper as a standard of electric resistance, which is specified as 100%IACS conductivity.
*2. Above values are just general reference values (standards), not absolute values (guaranteed values)
Reference: Plating treatments used on automotive repair battery terminals
| Type of plating | Plating compatibility in automobile parts | Features | Example of products compatible |
|---|---|---|---|
| Tin-plating | Japan Industrial Standards(JIS) Automobile parts - General rules of electroplating | Plating applied mainly for corrosion and rust protection purposes |
|
| Copper plating |
| ||
| Brass plating | - | Plating applied mainly for decorative purposes |
|
Usage environment grades specified in Automobile parts－General rules of electroplating
| JIS grade | Usage environment |
|---|---|
| Grade 4 | Outside of the vehicle exposed to harsh environments |
| Grade 3 | Outside of the vehicle in ordinary environments |
| Grade 2 | Inside of the vehicle exposed to harsh environments |
| Grade 1 | Inside of the vehicle in ordinary environments |
Usage environments of plated products are classified into the above listed four grades
Usage environment JIS grade for each plating type specified in Automobile parts－General rules of electroplating
| Type of plating | JIS grade |
|---|---|
| Tin-plating | Grade 4 |
| Copper plating | - |
*1:No description on usage environment grade for copper plating under Automobile parts - General rules of electroplating
`2:Brass plating is omitted due to no stipulation under Automobile parts - General rules of electroplating
Remarkable point 3
To fulfill the battery' s function under the harsh environment in the engine room, we investigated 'the increment of the thickness' and 'slitless structure' of the battery terminals.
| Development concept | Reason and background |
|---|---|
| Thickness of terminal |
*Synergistic effect of Oxygen free copper |
| Slitless structure |
|
Reference: Verification of practical use examples of battery terminals with slits
The cracked battery terminal can causes 'contact
failure' and 'Voltage reduction' and fall into the
troubles of the vehicles.
Remarkable point 4
Our Plate-type battery terminals do not contents any hazardous chemical substances like lead, mercury, cadmium and based on the RoHS directive. We are manufacturing the ecological products to answer the needs of the age and supporting the environmental preservation.
| Products | Type | Model Number | Standard specification | |||
|---|---|---|---|---|---|---|
| application | Pole | Materials | Surface finish | |||
 |
Conversion battery terminal | DXL_SET | In case of the existing battery terminal of vehicle is "small pole" and thenew replacement battery is "large pole" (high electric capacitance type) | + - | Main Body Material: Oxygen-free copper Sleeve Body Material: Brass |
Main Body Surface finish: Tinning treatment Sleeve Body Surface finish：Non-processed |
 |
DXS SET | In case of the existing battery terminal of vehicle is "large pole" and thenew replacement battery is "small pole" (high electric capacitance type) | + - | |||
Process 1: Check the size of original battery post.
In case of the existing battery terminal of vehicle is "small pole" and the new replacement battery is "large pole" (high electric capacitance type)
Conversion battery terminal used
Model Number: DXL SET
In case of the existing battery terminal of vehicle is "large pole" and thenew replacement battery is "small pole" (high electric capacitance type)
Conversion battery terminal used
Model Number: DXS SET
Process 2
Release the original battery cables.
Process 3
Set the conversion battery terminals on the battery post and connect the original battery cables.
